作為LED驅動電源中的重要部件,鋁電解電容也必須達到耐高溫、小型化、長壽命等要求。從而導致LED的設計變更頻繁。由于行業準入門檻低及市場檢驗標準不一,以致于LED產品參差不齊。
As an important part of LED driving power supply, aluminum electrolytic capacitor must also meet the requirements of high temperature resistance, miniaturization and long life. As a result, led design changes frequently. Due to the low industry access threshold and different market inspection standards, LED products are uneven.
鋁電解電容作為應用于LED上的被動元器件,當前市場上很多新的設計方案及工藝改進非常勉強,設計余量消弱,加之LED變換速度太快,相關的驗證又不足,故LED應用端在電容材料的選用上容易存在誤區。
As a passive component used in LED, many new design schemes and process improvements in the current market are very reluctant, and the design margin is weak. In addition, the LED conversion speed is too fast and the relevant verification is insufficient. Therefore, there are some misunderstandings in the selection of capacitor materials at the application end of LED.
1.LED市場端對產品的體積最小越好
The minimum volume of LED market is better
因為LED體積的限制,體積小型化是未來的必然趨向。與節能燈相比,LED設計工程師對小體積電容的追求幾近苛求,節能燈的設計工程師深知電解壽命決定燈的壽命,所以在電解電容的選用上面非常的慎重,因為他們知道,適當加大體積對電解的散熱及耐紋波能力都有重要幫助。
Because of the limitation of LED volume, miniaturization is the inevitable trend in the future. Compared with energy-saving lamps, led design engineers are almost demanding for small volume capacitors. Design engineers of energy-saving lamps know that electrolysis life determines lamp life, so they are very careful in the selection of electrolytic capacitors, because they know that properly increasing the volume is of great help to the heat dissipation and ripple resistance of electrolysis.
近兩年來,LED產品更新換代過快,留給LED產品實驗驗證的時間極短,以致于LED工程師降低了對產品驗證的周期,甚至于對鋁電解電容采用簡易檢測或唯小型化及LOW ESR為標準論,這對電解電容的應用是一個極大的風險及挑戰。
In the past two years, LED products have been updated too fast, leaving a very short time for LED product experimental verification, so that led engineers reduce the cycle of product verification, and even adopt simple detection or miniaturization and low ESR as the standard theory for aluminum electrolytic capacitors, which is a great risk and challenge for the application of electrolytic capacitors.
2.鋁電解電容的阻抗越低越好
The lower the impedance, the better
阻抗低到什么程度才算合理,是不是越低越好,這個在LED應用中并無明顯的共識或相應的標準。國內低阻抗的電解設計方案中對降低阻抗通常采用兩個方案,一是提高電解液的含水量,一是用低密度或低厚度的電解紙。
There is no obvious consensus or corresponding standard in LED application to what extent the impedance is reasonable and whether the lower the better. There are two ways to reduce the impedance in domestic electrolytic design with low impedance, one is to increase the water content of electrolyte, the other is to use electrolytic paper with low density or thickness.
目前LED照明行業技術逐漸走向了成熟,LED燈具正朝著輕、薄、小的趨勢發展,這對驅動電源的要求也越來越高。作為LED驅動電源中的重要部件,鋁電解電容也必須達到耐高溫、小型化、長壽命等要求。
At present, the technology of LED lighting industry is gradually becoming mature, and LED lamps and lanterns are developing towards the trend of light, thin and small, which requires higher and higher driving power supply. As an important part of LED driving power supply, aluminum electrolytic capacitor must also meet the requirements of high temperature resistance, miniaturization and long life.